VOKERA CondexaPRO 50 M Spezifikationen

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Installation
& Servicing
Instructions
THESE INSTRUCTIONS
TO BE RETAINED
BY USER
Vokèra is a licensed member of the Benchmark scheme
which aims to improve the standards of installation and
commissioning of domestic hot water systems in the UK.
CondexaPRO
Light commercial boiler
Seitenansicht 0
1 2 3 4 5 6 ... 75 76

Inhaltsverzeichnis

Seite 1 - CondexaPRO

Installation& ServicingInstructionsTHESE INSTRUCTIONSTO BE RETAINEDBY USERVokèra is a licensed member of the Benchmark schemewhich aims to improve

Seite 2 - CONFORMITY

CONDEXA PRO10Water-side pressure drop in the boilerThe CONDEXA PRO Boiler does not come with a pump, which must be installed in the system.When sizing

Seite 3 - WARRANTY

CONDEXA PRO 11CENTRAL HEATINGOUTLET PROBESAFETY THERMOSTATFLUE GAS PROBECENTRAL HEATINGRETURN PROBEThe following probes/thermostats are installed for

Seite 4 - CONTENTS

CONDEXA PRO1280°C60°C50°C30°CConfiguration with injection pumpsBoiler discharge head: 6 mWCBoiler flow-rate: 2 m3/h for each pump.Recommended pump TYP

Seite 5 - FUNDAMENTAL SAFETY RULES

CONDEXA PRO 13Pump TYPE A0Residual head (mbar)IIIIII1002003004005006007000 1 2 3 4 5 6 7 8 9800Flow-rate (m /h)Pump TYPE B0III1002003004005006007000 2

Seite 6 - SAFETY DEVICES

CONDEXA PRO14The control panel on CONDEXA PROmodels 50 M and 100 M contains one master board and one or two slave boards,depending on the output of th

Seite 7 - IDENTIFICATION

CONDEXA PRO 15SLAVE 1PCJ5WDT11566Hall sensor powerJ9BUS 1MainJ16J12T32114325nbmvga10J421 3a9mFlue gas NTCJ1161 254mma1142431 3567J1amma87Blower (-)Out

Seite 8 - STRUCTURE

CONDEXA PRO16CONDEXA PRO 100 S part 1Bus line with maleconnector for connectionto another model 100Sboiler.IGPCL = 1500 mmJ4J5MainT32BUS 1J91J16J7WD1T

Seite 9 - ACCESSORIES

CONDEXA PRO 17 Fuse 4ABus line with femaleconnector for connectionto another model 100Sboiler.to main earth poleJ12BUS 1PCL = 1200 mmJ5MainT31WDT1gvJ7

Seite 10 - WATER CIRCUIT

CONDEXA PRO181111012131411 12 131112 3 4 65 7 98 10121314 1511 12 131 2 3 4 65 7 981411 12 1315151 - FIRST heating unit switch2 - Button for selecting

Seite 11 - POSITIONING THE PROBES

CONDEXA PRO 19- The domestic hot water priority function whereby whenthere is demand for domestic hot water, the masterboard can also serve the high o

Seite 12

CONDEXA PRO2MODEL FUEL CODECONDEXA PRO 50 M Natural gas - LPG 50-37685-12869-4CONDEXA PRO 100 M Natural gas - LPG 50-37685-12867-0 CONDEXA PRO 100 S

Seite 13 - Flow-rate (m /h)

CONDEXA PRO20DISPLAY MODEThe red LED (see ref. 4 on page 18) comes on in the event of faults that cause the permanent lockout of a heating unit(normal

Seite 14 - WIRING DIAGRAMS

CONDEXA PRO 21To exit the display of the values, press the "MEMO" button.If no operation is performed for 5 minutes, the board automatically

Seite 15 - CONDEXA PRO 15

CONDEXA PRO22If after having pressed “MODE” no change is made for 10 seconds (because the desired value is already set), the ope-ration of the board r

Seite 16 - CONDEXA PRO 100 S part 1

CONDEXA PRO 23Value Display5 Fan PWM signal (%).If PWM = 100%, this corresponds to 99 on the display. E.g.: 66 %6 Flow switch contact open/closed (not

Seite 17 - CONDEXA PRO 17

CONDEXA PRO24TEST MODEIn Test mode, a high temperature heating demand can be generated corresponding to maximum output and minimumoutput.All the syste

Seite 18 - CONTROL PANELS

CONDEXA PRO 25The Vokera CONDEXA PRO Boiler is supplied in a sin-gle package protected by a cardboard box.The following material is supplied with the

Seite 19 - USER INTERFACE

CONDEXA PRO26Once having removed the packaging, the VokeraCONDEXA PROBoiler is handled manually by tilting andlifting it, grabbing the points shown in

Seite 20 - READOUT MODE

CONDEXA PRO 27Where Vokera CONDEXA PRO Boilers are installed inold systems or systems to be upgraded, check that:- The flue is suitable for the tempe

Seite 21 - SETTING THE USER PARAMETERS

CONDEXA PRO28132The Vokera CONDEXA PRO Boiler must be secured toa solid brick wall using the bracket (1).For installation:- Position the bracket (1) o

Seite 22 - MONITOR MODE

CONDEXA PRO 29250 250 30010001500MIGAS400150RICLEANING THE SYSTEMThis preliminary operation is required when installing the heat generator in pre-exis

Seite 23 - INSTALLER PROGRAMMING MODE

CONDEXA PRO 3Dear Customer, congratulations on your purchase of a Vokera CONDEXA PROBoiler. You have chosen proventechnology based on Vokera Ltdexperi

Seite 24 - CONDEXA PRO24

CONDEXA PRO30The Vokera CONDEXA PRO Boiler must be connectedto the natural gas or LPG supply in compliance with therelevant standards in force.Before

Seite 25 - DIMENSIONS AND WEIGHT

CONDEXA PRO 31202050502050 20202050230 mm90 mm20205050160 mmSquare compartmentRectangular compartmentMinimum dimensions of the compartmentfor the pass

Seite 26 - HANDLING

CONDEXA PRO32Minimumdistance10 mmMinimumdistance300 mmCondensate collector(at atmospheric pressure)i > 3%Mainssewersii ≥ 3°PREPARING THE CONDENSATE

Seite 27 - CONDEXA PRO 27

CONDEXA PRO 33The CONDEXA PRO50 M and 100 M boilers leave the factory completely wired, with the power cable already connec-ted, and only require the

Seite 28 - WATER CONNECTIONS

CONDEXA PRO34- Identify the terminal block (5) and make the connec-tions, as in the diagram shown below.Pbas (*) Low temperature syste

Seite 29 - CONDEXA PRO 29

CONDEXA PRO 35Fastening the outside probe to the wall- Unscrew the cover on the probe protection box, turningit anticlockwise to access the terminal b

Seite 30 - FUEL CONNECTIONS

CONDEXA PRO36The Vokera CONDEXA PRO Boiler is not fitted with anautomatic filling valve, which must be installed on thesystem return.FILLING- Open the

Seite 31 - CONDEXA PRO 31

CONDEXA PRO 37ONOFFEMPTYINGBefore starting to empty the system, disconnect thepower supply by moving the main system switch to "off".Emptyin

Seite 32 - CONDEXA PRO32

CONDEXA PRO38Before starting the system and running the functionaltests on the Vokera CONDEXA PRO Boiler, check that:- The fuel valve and valves in th

Seite 33 - ELECTRICAL CONNECTIONS

CONDEXA PRO 39- Move the main system switch to "on";- Move the main switch (1) on the boiler and the switches(2) on each heating unit to &qu

Seite 34 - (*) 230V~50Hz

CONDEXA PRO4GENERALGeneral warnings page 5Fundamental safety rules “ 5Description of the appliance “ 6Safety

Seite 35 - INSTALLING THE OUTSIDE PROBE

CONDEXA PRO40- Press the “SEL”button four times: the maximum tem-perature in the low temperature circuit will bedisplayed, preceded by the symbol &quo

Seite 36 - CONDEXA PRO36

CONDEXA PRO 41When the boiler is in Standby, the display on the Masterunit is in Readout mode and the three digits show thenumber "1", follo

Seite 37 - CONDEXA PRO 37

CONDEXA PRO42After a few minutes of continuous operation controlled bythe room thermostat, the adhesives and the processingresidues will have evaporat

Seite 38 - PREPARING FOR FIRST START-UP

CONDEXA PRO 43In TEST mode, a high temperature heating demand atmaximum output can be generated.To do this:- Press the “MODE” and “+” buttons together

Seite 39 - STARTING FOR THE FIRST TIME

CONDEXA PRO44- Combustion can be checked by unscrewing the cap(4) and inserting the analyser probe in the availableposition;- Once having completed th

Seite 40 - CONDEXA PRO40

CONDEXA PRO 45The functions of the central heating high temperature and low temperature circuits and the DHW circuits can be setbased on the system re

Seite 41 - CONDEXA PRO 41

CONDEXA PRO462 Setpoint_T_CH_LowSet point in the low temperature circuit (parameter 3)If the operating mode is set to "fixed set point" (par

Seite 42 - CONDEXA PRO42

CONDEXA PRO 47The following functions can be set for the domestic hot water circuit: 1 Setpoint_DHWDomestic hot water set point (parameter 2)This is t

Seite 43 - CONDEXA PRO 43

CONDEXA PRO481 Attenuation_HighAttenuation function for the HIGH TEMPERATURE circuit (parameter 21) Two cases are possible:- Operation with fixed set

Seite 44 - CONDEXA PRO44

CONDEXA PRO 492 Attenuation_LowAttenuation function for the LOW TEMPERATURE circuit (parameter 25).This paragraph is similar to the previous one, howe

Seite 45 - 1 Setpoint_T_CH_High

CONDEXA PRO 5aThe boiler must not be used by children or invalidpersons without supervision.aElectrical devices or appliances, such as switches,househ

Seite 46 - 3 CH_Priority

CONDEXA PRO503 T_out_correctOutside temperature correction (parameter 39)Normally the value displayed is the value read by the micro-controller, plus

Seite 47 - 3 DHW_Priority

CONDEXA PRO 51MODE: MAXIMUM NUMBER OF BURNERS ON (PAR.33=1) All the burners are controlled by the same PID control algorithm, where the value controll

Seite 48 - 1 Attenuation_High

CONDEXA PRO52Managing the heating demand in the high temperature circuit by analogue input (Par. 14=2 or 3)The room thermostat in the high temperature

Seite 49 - 2 Attenuation_Low

CONDEXA PRO 53Safety functions on the Slave boardsWhen the Outlet Temperature > 90°C for 5s, the Slave board shuts down (no. 46).When the Return Te

Seite 50 - 5 Power_control_mode

CONDEXA PRO54J17J10MainT3The microswitches on the slave boards are factory-set so as to interface a master boiler (50 M or 100 M) to a slave boi-ler (

Seite 51 - CONDEXA PRO 51

CONDEXA PRO 55ONOFF1 21 2 3 4OFFONONOFF1 21 2 3 4OFFONONOFF1 21 2 3 4OFFONONOFF1 21 2 3 4OFFONONOFF1 21 2 3 4OFFONONOFF1 21 2 3 4OFFONONOFF1 21 2 3 4O

Seite 52 - CONDEXA PRO52

CONDEXA PRO56ERRORS ON THE MASTER BOARDThe following tables provide a description of the errors that may occur on the Master board.The errors can be d

Seite 53 - Valve Closing-Opening (s)

CONDEXA PRO 57ERRORS ON THE SLAVE BOARDList of slave errors: manual reset (see ref. 3 on page 18)If slave errors with manual reset occur, the Slave re

Seite 54 - CONDEXA PRO54

CONDEXA PRO58No. Name lower upper default UOM Descriptionlimit limit settingUser parameters1 SetPoint_ch_high 10 Par. 17 70 °CIf Par14=0 this is the

Seite 55 - CONDEXA PRO 55

No. Name lower upper default UOM Descriptionlimit limit settinglimit limit setting26 CH_low_hyst_on 0 20 5 °C Start hysteresis in low circuit calcula

Seite 56 - FAULT CODES

CONDEXA PRO6The CONDEXA PRO Boiler is a wall-hung condensingboiler, for heating only, with a premix burner, made up ofone or two heating units, depend

Seite 57 - ERRORS ON THE SLAVE BOARD

CONDEXA PRO60ONOFF321The Vokera CONDEXA PRO Boiler is supplied for ope-ration on G20 (natural gas). However, it can be conver-ted for operation on G30

Seite 58 - LIST OF PARAMETERS

CONDEXA PRO 61- Replace the calibrated diaphragm fitted on the gasvalve with the diaphragm (4) supplied inside the kit,marked “6.5”.Only if the boiler

Seite 59 - CONDEXA PRO 59

CONDEXA PRO621231The Vokera CONDEXA PRO Boiler is supplied for ope-ration on G20 (natural gas), as indicated on the ratingplate, and has already been

Seite 60 - CONDEXA PRO60

CONDEXA PRO 63In the event of temporary absence over the weekend,brief trips, etc. proceed as follows: - Set the room thermostats to around 10°C - Set

Seite 61 - CONDEXA PRO 61

CONDEXA PRO64ONOFFPeriodical servicing is a "requirement" and is also essen-tial for the safety, the efficiency and the long life of theappl

Seite 62 - ADJUSTMENTS

CONDEXA PRO 65Removing the front panel, accessing the controlpanel and the inside of the boiler- Unscrew the fastening screws (1) on the front panel (

Seite 63 - TEMPORARY SHUTDOWN

CONDEXA PRO66Dismantling the Master and Slave boards- Remove the panel front and access the inside of thecontrol panel (see the steps described on the

Seite 64 - SERVICING

CONDEXA PRO 67Dismantling and cleaning the burner and the exchanger - Remove the front and top panel of the boiler (see theoperations described on pag

Seite 65 - CONDEXA PRO 65

CONDEXA PRO68Cleaning the drain trap and condensate drain- Remove the front and top panel of the boiler (see theoperations described on page 65) and i

Seite 66 - CONDEXA PRO66

CONDEXA PRO 69CAUSESOLUTIONPROBLEMGas supply circuitSmell of gasCheck the tightness of the jointsand that the pressure test pointsare closedBurner gas

Seite 67 - CONDEXA PRO 67

CONDEXA PRO 7Models50 M - 100 MModels100 SThe boilers can be identified by the:bIf the plates or other means for clearly identifying the product have

Seite 68 - CONDEXA PRO68

CONDEXA PRO70CAUSESOLUTIONPROBLEMNo power supply (the display is blank)The boiler doesn’t startCheck: - electrical connections- fuseBoiler body dirtyT

Seite 69 - TROUBLESHOOTING

CONDEXA PRO 71CAUSESOLUTIONPROBLEMPump faultThe pump doesn’t startReset the pump Replace the pumpCheck the electrical connectionsto the pumpSystem exp

Seite 74 - CONDEXA PRO74

Cod. 068464EN - Rev . 0 (09/05)Registered address:Vokèra LtdBorderlake HouseUnit 7 Riverside Industrial EstateLondon ColneyHerts AL2 1HGenquiries@voke

Seite 75 - CONDEXA PRO 75

CONDEXA PRO81 2 3 4678510911242223211920181 2 3 4 1 2 3 4675109112422232119201814 13 12 151716171614 13 12 1514 13 12 16 171 - Fan2 - Combustion air i

Seite 76

CONDEXA PRO 9ACCESSORY CODEFlue gas header kit 5037685135005Water connection kit for installations < 100 kW 5037685135012Water connection kit f

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